Linea di produzione di fertilizzanti organici

We specialize in designing and manufacturing advanced organic fertilizer production lines that efficiently convert organic waste—such as animal manure, agricultural byproducts, and food waste—into nutrient-rich, eco-friendly fertilizers. Our solutions are tailored to meet the diverse needs of global clients, from small-scale farmers to large industrial operations, ensuring sustainability, profitability, and high-quality output.

Organic Fertilizer Production Line Definition

An organic fertilizer production line is a comprehensive manufacturing system that converts organic waste materials into high-quality fertilizer products through fermentation, composting, and processing technologies. These production lines transform various organic raw materials into nutrient-rich fertilizers that can be used for agricultural applications.

Types of Organic Fertilizer Production Lines​

pig manure fertilizer production line

Pig Manure Fertilizer Production Line

Improve the quality of pig waste by using an effective production line to make fertilizers that are full of nutrients.

linea di produzione di fertilizzanti a base di letame di pollo

Chicken Manure Fertilizer Production Line

Convert poultry waste into nutrient-rich fertilizer in an efficient and eco-friendly way.

Cow Dung Fertilizer Production Line

Cow Dung Fertilizer Production Line

Convert cow dung into organic fertilizer using these steps: composting, drying, crushing, mixing, and granulating.

Linea di produzione di fertilizzanti a base di letame di pecora

Linea di produzione di fertilizzante per letame di pecora

It efficiently turns sheep waste into nutrient-rich fertilizer through composting, drying, and granulating processes.

linea di produzione di fertilizzanti a base di stocchi di mais

Linea di produzione di fertilizzanti a base di stocchi di mais

It turns wasted corn stalks into valuable soil nutrients, helping farmers practice eco-friendly farming.

biogas residue fertilizer production line

Biogas Residue Fertilizer Production Line

Turn waste into nutrient-rich fertilizer to help the environment. Increase profits and reduce waste.

Organic Fertilizer Production Line Working Process

Our organic fertilizer production lines follow a meticulous process to ensure the highest quality output:

  1. Preparazione delle materie prime: Collect organic wastes such as animal manure, crop residues, or food processing byproducts. Additives like coco peat can be mixed to improve fertility.
  2. Dehydration (if necessary): Use a solid-liquid separator to dehydrate high-moisture materials like animal manure.
  3. Fermentation: Decompose organic matter in fermentation facilities using compost turners. This step kills pathogens and stabilizes the material.
  4. Frantumazione: Reduce fermented material to fine powder using crushers. For example, vertical crushers are ideal for high-moisture materials, while hammer crushers suit large-scale operations.
  5. Miscelazione: Blend crushed materials uniformly, adding any necessary additives for enhanced nutrient content.
  6. Granulation (for granular fertilizers): Form the mixture into pellets using advanced pelletizers, such as rotary drum granulators or extrusion granulators.
  7. Asciugatura: Dry the pellets to reduce moisture content (e.g., from 20-25% to a suitable level for storage).
  8. Raffreddamento: Cool the dried pellets to stabilize their temperature and prevent caking.
  9. Screening: Use screening machines to ensure granules meet size specifications, removing any oversized or undersized particles.
  10. Rivestimento (opzionale): Apply a protective coating to enhance granule strength and nutrient release.
  11. Imballaggio: Package the final product—whether granular or powdery—into bags or bulk containers for distribution.

Organic Fertilizer Production line Cost

Organic fertilizer production line costs vary significantly based on production capacity, fertilizer type (powder vs. granular), and equipment configuration. The investment ranges from as low as $10,000 for basic setups to $550,000 for large-scale granular production facilities.

Powder Organic Fertilizer Production Lines

Powder organic fertilizer lines are the most cost-effective option, requiring fewer machines and lower initial investment. These systems can handle capacities from 1-20 t/h with budgets typically under $90,000.

Small-Scale Options (Under $10,000)
For entrepreneurs with limited budgets or those just starting their organic fertilizer business, the most economical production plan costs less than $10,000. This basic setup includes essential equipment like a feeding hopper, semi-wet material crusher, screening machine, packing scale, and belt conveyors.

Medium-Scale Production (1-5 t/h)
A complete 1-5 t/h organic fertilizer powder line costs approximately $30,000-$45,000, making it an affordable solution for small-scale production. This setup typically includes a manure dewatering machine, crawler-type compost turner, crushers, and auxiliary equipment.

Large-Scale Production (15-20 t/h)
For high-volume operations, a 20 t/h organic fertilizer powder factory costs approximately $80,000-$90,000. This configuration includes a double-wheel compost turner for large-volume fermentation, double-bucket powder packaging machine, and enhanced processing equipment.

Granular Organic Fertilizer Production Lines

Granular organic fertilizer commands higher market demand due to its attractive appearance and superior quality, but requires significantly higher investment due to additional processing equipment including drying, cooling, and dust removal systems.

CapacitàGamma di costi
1-5 t/h$100,000-$150,000
5-10 t/h$150,000-$350,000
8-10 t/h$250,000-$360,000
10-20 t/h$350,000-$550,000
15-20 t/h$300,000-$500,000
Mid-Range Granular Systems (8-10 t/h)

If your budget ranges from $250,000 to $360,000, an 8-10 t/h granular organic fertilizer production line is recommended. This setup includes a groove-type compost turner and a 2080 rotary drum granulator with 8-15 t/h capacity, plus auxiliary equipment for crushing, mixing, and packing.

Simplified and Economical Options

For those seeking lower investment alternatives, simplified configurations are available. A basic setup with just a compost turner and granulator requires only $10,000-$80,000, while a medium design including composter, crusher, screener, granulator, and packaging machine costs approximately $50,000-$150,000.

Additional Considerations

The total project cost extends beyond equipment to include land acquisition or leasing. For organic fertilizer plants, land requirements range from 200㎡ for minimal setups to several thousand square meters for large operations. Annual land rent can cost $1,000-$5,000, while purchasing industrial land may require $20,000-$90,000.

Production capacity significantly influences cost-effectiveness, with larger operations generally offering better returns on investment despite higher initial costs. The choice between powder and granular production should consider market demand, storage requirements, and available budget, as granular fertilizers typically command premium prices but require substantially higher initial investment.

Benefits of Our Organic Fertilizer Production Line

Aumento delle entrate

Aumento delle entrate

Convert waste into a valuable product that can be sold in the growing organic fertilizer market.

Riduzione dei costi

Riduzione dei costi

Eliminate waste disposal fees and reduce reliance on synthetic fertilizers.

Migliorare la salute del suolo

Migliorare la salute del suolo

Our fertilizers improve soil structure, fertility, and microbial activity, leading to better crop yields.

Soddisfare la domanda del mercato

Soddisfare la domanda del mercato

Cater to the increasing demand for organic and sustainable farming practices.

Scalability

Scalability

From small-scale plants (e.g., 1 t/h) to large industrial setups (up to 50 t/h), our lines can grow with your business.

Why Choose Us as Organic Fertilizer Production Line Supplier

Decenni di esperienza

Con oltre 42 anni di attività nel settore dei fertilizzanti, ci siamo affermati come partner di fiducia per i clienti di tutto il mondo.

Competenza globale

Le nostre linee di produzione sono installate in numerosi paesi, con una comprovata esperienza nella fornitura di apparecchiature di alta qualità e un servizio eccezionale.

Commitment to Innovation

We continuously invest in research and development to bring you the latest advancements in fertilizer production technology.

Supporto dedicato

From initial consultation to ongoing maintenance, our team of engineers and technicians ensures your production line runs smoothly.

Iniziare oggi

Ready to transform your organic waste into profitable fertilizers? Contact us today to learn more about our organic fertilizer production lines and how we can help you achieve your business goals.

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