What is a Disc Fertilizer Mixer

Disc Mixer

Our state-of-the-art Disc Mixer is engineered for high-efficiency mixing in both organic and compound fertilizer production. Designed to deliver uniform blending of raw materials, this machine ensures nutrient consistency in your final fertilizer product, making it an essential component for fertilizer manufacturing lines.

Disc Mixer Definition

A disc fertilizer mixer, also called a pan mixer or vertical disc mixer, is a type of industrial mixing equipment used to make fertilizer. Its main purpose is to mix different raw materials together so that they are the same everywhere. This is an important step in making fertilizer because it makes sure that the fertilizers have the same amount of nutrients.

Disc Mixer Specifications

ModelTDPJ-1600TDPJ-1800TDPJ-2000TDPJ-2200TDPJ-3000
Dimensions(mm)1600*1600*18001800*1800*18002000*2000*18002200*2200*18503000*3000*2200
Edge Height(mm)400400400400400
Disc Diameter(mm)16001800200022003000
Motor Power(kw)7.57.57.57.515
Reducer ModelBLD15-87BLD15-87BLD15-87BLD15-87XLD9-87
Mixing Speed(r/min)1616161616
Main Plate Thickness(mm)55555
Floor Plate Thickness(mm)88888
Mixing Capacity(t/h)2-43-54-66-88-12

Key Features

  • High Mixing Efficiency: Equipped with a cycloidal gear reducer and robust mixing arms, the disc mixer achieves thorough and even blending of diverse raw materials, ensuring high-quality fertilizer output.

  • Non-Sticky Design: The mixing disc is lined with polypropylene or stainless steel, preventing material adhesion and ensuring abrasion resistance for long-lasting performance.

  • Compact Structure: Its vertical design minimizes floor space requirements, making it ideal for both small and large-scale fertilizer production facilities.

  • Smooth Operation: Tight sealing between components ensures stable, low-noise operation, enhancing workplace safety and comfort.

  • Flexible Feeding and Discharging: Features top feeding and bottom discharging for seamless integration with belt conveyors and other production line equipment.

  • Customizable Capacity: Available in various models to handle capacities ranging from 2 to 12 tons per hour, catering to diverse production needs.

Disc Mixer Working Principle

The Disc Mixer operates by utilizing a vertical rotating disc driven by a motor and cycloidal gear reducer. Raw materials are fed into the mixing chamber through the top inlet. As the disc rotates, the agitating shaft and mixing arms, equipped with high-wear-resistant alloy blades, create a dynamic mixing action. This action forces materials to move in both radial and circular directions, ensuring thorough blending. The specially designed disc lining (polypropylene or stainless steel) prevents material adhesion, maintaining a clean mixing environment. Once the materials are uniformly mixed, they are discharged through the bottom port, ready for the next stage of fertilizer production.

Disc Mixer Pricing

Pricing for our Disc Mixer varies based on model, capacity, and customization options such as material choice (polypropylene or stainless steel lining) and additional features. To receive a tailored quote that meets your specific production needs, please contact our sales team. We offer competitive pricing and flexible financing options to ensure you get the best value for your investment.

Benefits of Disc Mixer

Improved Product Quality

Uniform granules ensure consistent nutrient delivery.

Increased Efficiency

Fast granulation process (5-8 minutes) boosts productivity.

Environmental Sustainability

Recycles waste, reducing landfill use and pollution.

Cost Savings

Energy-efficient design and high granulation rate reduce costs.

Market Competitiveness

Meets global demand for high-quality fertilizers.

Applications of Disc Mixer

Animal Manure to Fertilizer

Organic Fertilizer Production

Processes manure, agricultural waste, and byproducts into granules.

Fertilizer Production Line in Chemical Granules Manufacturing

Compound Fertilizer Production

Blends NPK, DAP, MAP, and other compounds for balanced nutrition.

Fertilizer Production Line in Mineral Processing Industry

Mineral Fertilizer Production

Granulates limestone, gypsum, and biochar for soil amendment.

Fertilizer Production Line in Industrial Waste Recycling

Sustainable Agriculture

Recycles waste into eco-friendly fertilizers.

Enhance Soil Health

Landscaping and Gardening

Produces fertilizers for turf and home gardens.

Why Choose Us as Disc Mixer Supplier?

Decades of Experience

Over 42 years in the fertilizer industry, establishing us as a trusted partner worldwide.

Global Expertise

Proven track record with installations in numerous countries, delivering high-quality equipment and exceptional service.

Innovation

Continuous investment in R&D; to provide cutting-edge fertilizer production technology.

Dedicated Support

Comprehensive support from pre-sale consultations to on-site installation and ongoing maintenance.

Get Started Today

Ready to enhance your fertilizer production with our Disc Mixer? Contact our team today for a customized quote or to learn more about integrating this machine into your production line. Let us help you achieve superior blending performance and boost your fertilizer quality!

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