Compound Fertilizer Production Line
We specialize in designing and manufacturing state-of-the-art compound fertilizer production lines that meet the diverse needs of agricultural industries worldwide. Our compound fertilizer production lines are engineered to produce high-quality fertilizers containing multiple essential nutrients, such as nitrogen (N), phosphorus (P), potassium (K), and microelements, ensuring balanced nutrition for crops and enhanced soil fertility. With decades of experience and a commitment to innovation, we deliver customizable, efficient, and reliable solutions tailored to your specific requirements.
Compound Fertilizer Production Line Definition
A compound fertilizer production line is a series of integrated equipment used to produce compound fertilizers that contain multiple nutrients, primarily nitrogen (N), phosphorus (P), and potassium (K). These production lines are designed to mix various fertilizer raw materials in specific proportions to create granular, easy-to-store compound fertilizer products.
Types of Compound Fertilizer Production Lines
100,000 tons/year Compound Fertilizer Production Line
Compound fertilizer equipment is special equipment used to make compound fertilizer. This equipment is also called a "compound fertilizer production line" or "compound fertilizer production equipment."
150,000 tons/year Compound Fertilizer Production Line
These include urea, ammonium nitrate, ammonium chloride, ammonium sulfate, and ammonium phosphate.Potassium chloride, also known as potassium sulfate, is another example.
Compound Fertilizer Production Line Features
- Customizable Designs: Tailored to your specific production capacity and requirements, from small-scale setups to large industrial plants.
- High Efficiency: Advanced machinery ensures maximum productivity with minimal energy consumption.
- Quality Assurance: Our equipment adheres to international standards, guaranteeing durable and reliable performance.
- Comprehensive Support: From initial consultation to installation and after-sales service, our team is with you every step of the way.
The Compound Fertilizer Production Process
- Batching: Accurate measurement of raw materials using automatic batching machines.
- Crushing: Pulverizing raw materials to the required particle size.
- Mixing: Thorough blending of materials in high-efficiency mixers to ensure uniform nutrient distribution.
- Granulation: Formation of granules using advanced granulators, such as rotary drum granulators or disc granulators.
- Drying: Reducing moisture content with rotary dryers to ensure granule stability.
- Cooling: Cooling the granules to prevent caking and prepare them for storage.
- Screening: Separating granules by size using rotary screening machines or vibrating screen machines to meet quality standards.
- Coating (optional): Applying a protective coating for enhanced durability and nutrient release.
- Packaging: Automatic packaging using single or double bucket automatic packing scales for efficient distribution.
Compound Fertilizer Production Line Cost
The cost of setting up a compound fertilizer production line varies depending on the scale of production, the type of fertilizer (granular or powder), and the specific equipment required. Below are general cost ranges and examples based on different production capacities:
| Production Scale | Capacity | Cost Range | Example Costs |
|---|---|---|---|
| Small-Scale | 1-5 t/h | $10,000-$30,000 | $30,000 for a 3 t/h powder line |
| Medium-Scale | 5-10 t/h | $30,000-$50,000 | $150,000 for a 6 t/h granular line |
| Large-Scale | 10-20 t/h | $50,000-$500,000+ | $400,000 for an 18 t/h line; $500,000 for a 25 t/h line; $600,000 for a 20 t/h line |
Specific Examples
- A 3 t/h compound fertilizer production line can be set up for approximately $30,000, typically for a powder line with basic equipment.
- A 5 t/h granular line might cost between $30,000 and $50,000, including granulators and other essential machinery.
- For larger scales, such as a 20 t/h granular line, the cost can reach around $600,000, factoring in high-capacity equipment, larger factory spaces, and additional infrastructure like raw material storage and site rental.
Factors Influencing Cost
- Type of Fertilizer: Granular compound fertilizer production requires additional equipment (e.g., granulators, dryers, coolers), making it more expensive than powder production.
- Production Capacity: Higher capacities require larger, more advanced equipment, increasing the overall cost.
- Automation and Technology: Automated systems increase initial costs but can reduce labor expenses and improve efficiency.
- Location and Supplier: Costs vary based on the plant’s location and the equipment supplier.
Benefits of Compound Fertilizers and Our Production Line
Enhanced Crop Yields
With over 42 years in the fertilizer industry, we have established ourselves as a trusted partner for clients worldwide.
Cost-Effectiveness
In-house production allows for cost control and tailored formulations, reducing dependency on external suppliers.
Flexibility
Adjustable nutrient ratios cater to diverse soil types and crop requirements.
Sustainability
Efficient raw material use minimizes waste, supporting eco-friendly agricultural practices.
Market Competitiveness
High-quality compound fertilizers meet the growing global demand for customized solutions.
Applications of Compound Fertilizer Production Lines
Agricultural Enhancement
Produce high-quality compound fertilizers that boost crop yields and improve soil fertility, supporting sustainable farming practices.
Industrial Manufacturing
With capacities ranging from 1 to 50 tons per hour, our lines are suitable for both small-scale operations and large industrial plants.
Customized Solutions
Tailor fertilizer formulations to specific soil and crop requirements, ensuring optimal nutrient delivery for diverse agricultural needs.
Versatile Production
Choose between different granulation methods to produce fertilizers in various forms, from granules to powders, based on your market preferences.
Eco-Friendly Operations
Utilize efficient and sustainable production processes that minimize environmental impact, aligning with modern agricultural sustainability goals.
Why Choose Us as Compound Fertilizer Production Line Supplier
Decades of Experience
With over 42 years in the fertilizer industry, we are a trusted partner for clients worldwide.
Global Expertise
Our production lines are installed in numerous countries, with a proven track record of delivering high-quality equipment and exceptional service.
Innovation
We invest in research and development to bring you the latest advancements in fertilizer production technology.
Dedicated Support
Our team of engineers and technicians provides comprehensive support, from pre-sale consultations to on-site installation and ongoing maintenance.
Get Started Today
Ready to enhance your fertilizer production capabilities? Contact us today to discuss your custom compound fertilizer production line and let us help you achieve your business goals.