Fertilizer Granulator Machine
We offer a range of advanced fertilizer granulator machines designed to meet the diverse needs of fertilizer manufacturers. Our granulators are essential for converting powdered or fine-grained materials into uniform granules or pellets, enhancing the efficiency, handling, and application of fertilizers. Whether you’re producing organic, compound, or mineral fertilizers, our machines ensure high-quality output, maximizing your production capacity and profitability.
Fertilizer Granulator Machine Definition
A fertilizer granulator machine is a specialized shaping equipment designed to transform powdered raw materials into uniform granules or pellets of desired shapes and sizes. These machines serve as crucial components in both organic and compound fertilizer production lines, converting powder materials into fertilizer granules quickly and efficiently.
Types of Organic Fertilizer Granulator Machine
Disc Granulator / Pan Granulator
A machine that turns raw materials into granules. The machine has a shallow, circular pan that rotates on a horizontal axis. The pan is lined with a strong, corrosion-resistant material and is tilted at a slight angle to make the granulation process easier.
Double Roller Granulator
A machine that shapes raw materials into granules. It has two cylindrical rollers that press the materials together. The machine has a frame, two rollers, a motor, a reducer, a feeding hopper, and a discharge chute.
Mixing Drum Granulator
A type of fertilizer granulator machine that combines the functions of mixing and granulating into a single operation. The machine has a large, rotating drum with mixing blades and a spray system for applying liquid binders.
Drum Granulator
A machine that turns raw materials into small, round pieces. The machine has a large, rotating drum that is tilted at an angle of 2 to 5 degrees from the horizontal. The inside of the drum is lined with a strong, corrosion-resistant material, and it is divided into several sections.
Production Process
The granulation process varies by machine type but generally includes:
- Material Preparation: Raw materials are crushed to a fine powder (around 50 mesh for organic materials).
- Mixing: Materials are blended in high-efficiency mixers for uniform nutrient distribution.
- Granulation: The mixed material is shaped into granules through wet or dry granulation methods.
- Drying and Cooling (if needed): For wet granulation, granules are dried and cooled to stabilize their structure.
- Screening and Packaging: Granules are screened for size consistency and packaged for distribution.
Fertilizer Granulator Machine Cost
The cost of our fertilizer granulator machines varies depending on the type, capacity, and automation level:
| Machine Type | Capacity (t/h) | Cost Range | Example Costs |
|---|---|---|---|
| Disc Granulator | 0.02-6 | $2,000-$8,000 | $2,000 for a 0.02 t/h model |
| Double Roller Extrusion | 1-5 | $5,000-$20,000 | $10,000 for a 2 t/h model |
| New Type Organic Granulator | 1-10 | $10,000-$50,000 | $30,000 for a 5 t/h model |
| Stirring Tooth Granulator | 1-10 | $10,000-$50,000 | $35,000 for a 6 t/h model |
| Rotary Drum Granulator | 15-30 | $50,000-$200,000 | $100,000 for a 20 t/h model |
Benefits of Fertilizer Granulator Machines
Improved Product Quality
Uniform granules ensure consistent nutrient delivery and better plant absorption.
Increased Efficiency
Streamlined processes reduce labor and time requirements.
Cost Savings
Energy-efficient designs and minimal waste reduce operational costs.
Environmental Sustainability
Recycling waste into fertilizers reduces landfill use and pollution.
Market Competitiveness
Meets the growing demand for high-quality, eco-friendly fertilizers.
Applications of Fertilizer Granulator Machines
Our fertilizer granulator machines support a wide range of applications:
Organic Fertilizer Production
Processes animal manure, agricultural waste, and industrial byproducts into organic fertilizer pellets.
Compound Fertilizer Production
Produces NPK, DAP, MAP, and other compound fertilizers for balanced crop nutrition.
Mineral Fertilizer Production
Granulates limestone, gypsum, and biochar for soil amendment.
Sustainable Agriculture
Supports eco-friendly farming by recycling waste into nutrient-rich fertilizers.
Landscaping and Gardening
Produces fertilizers for turf, ornamental plants, and home gardens.
Why Choose Us as Fertilizer Granulator Machine Supplier
Decades of Experience
With over 42 years in the fertilizer industry, we are a trusted partner for clients worldwide.
Global Expertise
Our production lines are installed in numerous countries, with a proven track record of delivering high-quality equipment and exceptional service.
Innovation
We invest in research and development to bring you the latest advancements in fertilizer production technology.
Dedicated Support
Our team of engineers and technicians provides comprehensive support, from pre-sale consultations to on-site installation and ongoing maintenance.
Get Started Today
Ready to enhance your fertilizer production? Contact us today to discuss your custom fertilizer granulator machine and take the first step toward efficient, sustainable manufacturing.