150,000 Tons/Year Compound Fertilizer Production Line
We offer state-of-the-art 150,000 tons/year compound fertilizer production lines designed to meet the growing demand for high-quality fertilizers in modern agriculture. Our production lines are engineered to produce compound fertilizers containing essential nutrients like nitrogen, phosphorus, and potassium, ensuring optimal plant growth and higher crop yields. With our advanced technology and customizable solutions, we help you maximize efficiency and profitability in your fertilizer manufacturing business.
Technical Parameters
- Product model: 150,000 tons/year
- Grinding material: compound fertilizer
- Production capacity: 15-20t/h
- Feed particle size: ≤5mm
- Feed moisture: 30%H2O
- Product size: 3mm-4mm
- Product moisture: <2%H2O
- Certification: ISO9001, CE
The Compound Fertilizer Production Process
Our 150,000 tons/year compound fertilizer production line follows a meticulous process to ensure the highest quality output:
- Batching: Raw materials (e.g., urea, ammonium nitrate, ammonium chloride, ammonium sulfate, MAP, DAP, SSP, potassium chloride, potassium sulfate) are accurately measured using automated batching machines.
- Mixing: Materials are thoroughly blended in high-efficiency pan mixers or double-shaft mixers to ensure uniform nutrient distribution.
- Granulation: The mixture is granulated using rotary drum granulators, forming uniform spherical particles (1-3 mm diameter).
- Drying: Granules are dried in rotary drum dryers to reduce moisture content and stabilize the product.
- Cooling: Dried granules are cooled in rotary drum coolers to prevent caking and ensure stability.
- Screening: Granules are screened using rotary or vibrating screen machines to remove oversized or undersized particles.
- Coating (Optional): A protective coating can be applied to enhance granule durability and control nutrient release.
- Packaging: The final product is packaged into bags or bulk containers using automated packing machines for efficient distribution.
For a 150,000 tons/year line, we recommend running 2 shifts per day, 10 hours per shift, totaling 7,000 hours per year. This requires equipment with a capacity of approximately 20 tons/hour.
150,000 Tons/Year Compound Fertilizer Production Line Cost
The cost of setting up a 150,000 tons/year compound fertilizer production line typically ranges from $500,000 to $1,500,000, depending on the specific configuration, automation level, and additional features. Key factors influencing cost include:
- Equipment Configuration: Granular lines with rotary drum granulators, dryers, and coolers are more expensive than simpler blending lines.
- Automation Level: Fully automated systems increase initial costs but reduce labor expenses.
- Additional Features: Dust collection systems and advanced control panels add to the cost but ensure compliance with environmental regulations.
- Raw Materials: Costs vary based on the type and availability of raw materials.
- Location: Site preparation, utilities, and local regulations impact the total investment.
Benefits of Compound Fertilizer and Our Production Line
Improved Soil Health
Enhances soil structure, fertility, and microbial activity, leading to healthier plants and higher yields.
Sustainable Nutrient Supply
Provides a slow-release source of nutrients, reducing the need for synthetic fertilizers and minimizing environmental impact.
Environmental Protection
Reduces pollution from manure runoff and odors, contributing to cleaner water and air.
Cost-Effectiveness
Converts waste into a valuable product, generating revenue and reducing waste disposal costs.
Market Competitiveness
Meets the growing demand for organic fertilizers, positioning your business in a lucrative market.
Applications of Compound Fertilizer
Our compound fertilizers are versatile and can be used for:
Field Crops
Enhancing the growth of crops like wheat, corn, and soybeans.
Vegetables and Fruits
Providing essential nutrients for tomatoes, cucumbers, apples, and berries.
Organic Farming
Meeting the standards for certified organic production.
Landscaping and Golf Courses
Maintaining healthy turf and ornamental plants.
Home Gardening
Supplying nutrients for potted plants and small gardens.
Why Choose Us as 150,000 Tons/Year Compound Fertilizer Production Line Supplier?
The cost of setting up a 150,000 tons/year compound fertilizer production line varies based on the scale, equipment configuration, and automation level. Below are general cost ranges:
Decades of Experience
Over 42 years in the fertilizer industry, establishing us as a trusted partner worldwide.
Global Expertise
Proven track record with installations in numerous countries, delivering high-quality equipment and exceptional service.
Innovation
Continuous investment in R&D to provide cutting-edge fertilizer production technology.
Dedicated Support
Comprehensive support from pre-sale consultations to on-site installation and ongoing maintenance.
Get Started Today
Ready to elevate your fertilizer manufacturing business? Contact us today to discuss your custom 150,000 tons/year compound fertilizer production line and seize the opportunity to meet the growing global demand for high-quality fertilizers.