Pan Granulator / Disc Granulator
We offer advanced pan granulators, also known as disc granulators, designed to transform powdered materials into uniform granules for high-quality fertilizer production. With a granulation rate exceeding 93%, our machines are ideal for both organic and compound fertilizers, catering to small to medium-scale manufacturers. Engineered for efficiency, durability, and ease of use, our Pan Granulators ensure consistent output, supporting sustainable agriculture and boosting crop yields.
Pan Granulator Definition
A pan granulator is a widely used granulation equipment in fertilizer production, also known as a disc granulator, disc pelletizer, or pan pelletizer. It’s a disc-shaped machine with a supporting base specifically designed to convert powdered raw materials into granular fertilizer.
Pan Granulator Specifications
| Model | Diameter of Disc(mm) | Edge Height (mm) | Rotary Speed (r/min) | Motor Power (kw) | Capacity (t/h) | Model of Reducer(kw) | Dimensions(mm) |
| TDYZ-500 | 500 | 200 | 32 | 0.55 | 0.02-0.05 | BWYO-43-0.55 | 650*600*800 |
| TDYZ-600 | 600 | 280 | 33.5 | 0.75 | 0.05-0.1 | BWYO-43-0.55 | 800*700*950 |
| TDYZ-800 | 800 | 200 | 21 | 1.5 | 0.1-0.2 | XWD4-71-1.5 | 900*1000*1100 |
| TDYZ-1000 | 1000 | 250 | 21 | 1.5 | 0.2-0.3 | XWD4-71-1.5 | 1200*950*1300 |
| TDYZ-1200 | 1200 | 250 | 21 | 1.5 | 0.3-0.5 | XWD4-71-1.5 | 1200*1470*1700 |
| TDYZ-1500 | 1500 | 300 | 21 | 3 | 0.5-0.8 | XWD5-71-3 | 1760*1500*1950 |
| TDYZ-1800 | 1800 | 300 | 21 | 3 | 0.8-1.2 | XWD5-71-3 | 2060*1700*2130 |
| TDYZ-2000 | 2000 | 350 | 21 | 4 | 1.2-1.5 | XWD5-71-4 | 2260*1650*2250 |
| TDYZ-2500 | 2500 | 450 | 14 | 7.5 | 1.5-2.0 | ZQ350 | 2900*2000*2750 |
| TDYZ-2800 | 2800 | 450 | 14 | 11 | 2-3 | ZQ350 | 3200*2200*3000 |
| TDYZ-3000 | 3000 | 450 | 14 | 11 | 2-4 | ZQ350 | 3400*2400*3100 |
| TDYZ-3600 | 3600 | 450 | 13 | 18.5 | 4-6 | ZQ400 | 4100*2900*3800 |
How Pan Granulator Works
The Pan Granulator uses a rotating disc to blend powdered materials with a liquid binder, forming spherical granules through centrifugal force. The process includes:
- Material Feeding: Powdered materials are fed into the disc via a conveyor.
- Moisture Addition: A spray device adds water or binder (20-40% moisture) to aid granule formation.
- Granulation: Centrifugal force causes materials to roll and stick, forming 1-3 mm granules in 5-8 minutes.
- Discharge: Granules are automatically discharged for drying or packaging.
Granule size can be adjusted by controlling moisture levels and disc angle, offering flexibility to meet market demands.
Pan Granulator Price
Costs range from $2,000 for small-scale models (0.02 t/h) to $8,000 for larger capacities (6 t/h).
The price of a pan granulator can vary depending on who made it, the model, how much it can hold, and what extra features it has. To get the best price, contact the supplier or manufacturer directly, as prices can change over time. They can give you a detailed price quote based on what you need and any customization options you might want.
Benefits of Pan Granulator
Improved Product Quality
Uniform granules ensure consistent nutrient delivery.
Increased Efficiency
Fast granulation process (5-8 minutes) boosts productivity.
Environmental Sustainability
Recycles waste, reducing landfill use and pollution.
Cost Savings
Energy-efficient design and high granulation rate reduce costs.
Market Competitiveness
Meets global demand for high-quality fertilizers.
Applications of Pan Granulator
Organic Fertilizer Production
Processes manure, agricultural waste, and byproducts into granules.
Compound Fertilizer Production
Blends NPK, DAP, MAP, and other compounds for balanced nutrition.
Mineral Fertilizer Production
Granulates limestone, gypsum, and biochar for soil amendment.
Sustainable Agriculture
Recycles waste into eco-friendly fertilizers.
Landscaping and Gardening
Produces fertilizers for turf and home gardens.
Why Choose Us as Pan Granulator Supplier?
Decades of Experience
Over 42 years in the fertilizer industry, establishing us as a trusted partner worldwide.
Global Expertise
Proven track record with installations in numerous countries, delivering high-quality equipment and exceptional service.
Innovation
Continuous investment in R&D to provide cutting-edge fertilizer production technology.
Dedicated Support
Comprehensive support from pre-sale consultations to on-site installation and ongoing maintenance.
Get Started Today
Ready to enhance your fertilizer production? Contact us today to discuss your custom Pan Granulator solution.