Disc Mixer
Our state-of-the-art Disc Mixer, also known as a vertical or pan mixer, is engineered for high-efficiency mixing in both organic and compound fertilizer production.
- Production Capacity: 2-12t/h
- Matching Power: 7.5kw
- Applicable Materials: Various materials.
Disc Mixer Definition
A Disc Mixer, also referred to as a vertical or pan mixer, is a specialized machine designed for blending raw materials in fertilizer production. Its core component is a large, rotating disc equipped with mixing arms that ensure thorough and uniform mixing of various ingredients, such as manure, compost, chemical granules, or additives. The vertical design and robust construction make it ideal for both organic and compound fertilizer manufacturing, delivering consistent nutrient distribution in every batch.
Key Features
High Mixing Efficiency: Equipped with a cycloidal gear reducer and robust mixing arms, the disc mixer achieves thorough and even blending of diverse raw materials, ensuring high-quality fertilizer output.
Non-Sticky Design: The mixing disc is lined with polypropylene or stainless steel, preventing material adhesion and ensuring abrasion resistance for long-lasting performance.
Compact Structure: Its vertical design minimizes floor space requirements, making it ideal for both small and large-scale fertilizer production facilities.
Smooth Operation: Tight sealing between components ensures stable, low-noise operation, enhancing workplace safety and comfort.
Flexible Feeding and Discharging: Features top feeding and bottom discharging for seamless integration with belt conveyors and other production line equipment.
Customizable Capacity: Available in various models to handle capacities ranging from 2 to 12 tons per hour, catering to diverse production needs.
Disc Mixer Parameter
| Model | TDPJ-1600 | TDPJ-1800 | TDPJ-2000 | TDPJ-2200 | TDPJ-3000 |
| Dimensions(mm) | 1600*1600*1800 | 1800*1800*1800 | 2000*2000*1800 | 2200*2200*1850 | 3000*3000*2200 |
| Edge Height(mm) | 400 | 400 | 400 | 400 | 400 |
| Disc Diameter(mm) | 1600 | 1800 | 2000 | 2200 | 3000 |
| Motor Power(kw) | 7.5 | 7.5 | 7.5 | 7.5 | 15 |
| Reducer Model | BLD15-87 | BLD15-87 | BLD15-87 | BLD15-87 | XLD9-87 |
| Mixing Speed(r/min) | 16 | 16 | 16 | 16 | 16 |
| Main Plate Thickness(mm) | 5 | 5 | 5 | 5 | 5 |
| Floor Plate Thickness(mm) | 8 | 8 | 8 | 8 | 8 |
| Mixing Capacity(t/h) | 2-4 | 3-5 | 4-6 | 6-8 | 8-12 |
Disc Mixer Pricing
Pricing for our Disc Mixer varies based on model, capacity, and customization options such as material choice (polypropylene or stainless steel lining) and additional features. To receive a tailored quote that meets your specific production needs, please contact our sales team. We offer competitive pricing and flexible financing options to ensure you get the best value for your investment. Visit our website or reach out directly for detailed pricing information and special offers for bulk orders.
Disc Mixer Working Principle
The Disc Mixer operates by utilizing a vertical rotating disc driven by a motor and cycloidal gear reducer. Raw materials are fed into the mixing chamber through the top inlet. As the disc rotates, the agitating shaft and mixing arms, equipped with high-wear-resistant alloy blades, create a dynamic mixing action. This action forces materials to move in both radial and circular directions, ensuring thorough blending. The specially designed disc lining (polypropylene or stainless steel) prevents material adhesion, maintaining a clean mixing environment. Once the materials are uniformly mixed, they are discharged through the bottom port, ready for the next stage of fertilizer production.
Applications of Disc Mixer
Organic Fertilizer Production
Perfect for blending materials like manure, compost, and crop residues.
Compound Fertilizer Production
Ensures uniform mixing of chemical granules for consistent NPK formulations.
Premix and Additive Blending
Suitable for mixing formula feeds, concentrated feeds, and additives with precision.
Why Choose Us as Disc Mixer Supplier?
Enhanced Nutrient Balance
Uniform mixing ensures consistent nutrient distribution, improving fertilizer quality.
Low Maintenance
Simple structure allows easy replacement of parts, reducing downtime and maintenance costs.
Energy Efficient
Consumes less power compared to other mixers, lowering operational costs.
Environmentally Friendly
Low noise and energy-saving design make it a sustainable choice for modern fertilizer plants.
Get a Quote
Ready to enhance your fertilizer production with our Disc Mixer? Contact our team today for a customized quote or to learn more about integrating this machine into your production line. Let us help you achieve superior blending performance and boost your fertilizer quality!
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