Double Shafts Horizontal Mixer

Double Shafts Horizontal Mixer

  • Production Capacity: 5-8t/h
  • Matching Power: 22kw
  • Applicable Materials: Mixing and mixing of various materials.

Elevate your fertilizer production with our state-of-the-art Double Shafts Horizontal Mixer, designed for high-efficiency, continuous mixing of organic, bio-organic, and compound fertilizer powders. Engineered for clients in the fertilizer industry, this robust machine ensures uniform blending, high throughput, and minimal residue, making it an essential component for large-scale fertilizer manufacturing.

Double Shafts Horizontal Mixer Definition

The Double Shafts Horizontal Mixer is a high-performance mixing machine designed for the fertilizer industry, specifically for blending organic, bio-organic, and compound fertilizer materials. It features two counter-rotating screw shafts equipped with adjustable spiral blades, which create a dynamic mixing environment to ensure uniform blending of powders and granules. This mixer is engineered for continuous operation in large-scale production lines, offering high efficiency, low residue, and robust durability. Its versatility makes it suitable for various applications, including fertilizer production, chemical processing, and feed manufacturing, delivering consistent results with minimal maintenance.

Double Shafts Horizontal Mixer Specifications

ModelPower (kw)Outer Diameter of Mixing Shaft (mm)Reducer typeMixing Speed (r/min)Dimensions (mm)
TDSJ-803011420ZQ350-31.5353700*800*750
TDSJ-105022650ZQ500-31.5356200*1300*1200

Key Features

  • High Mixing Efficiency: Equipped with dual screw shafts rotating in opposite directions, our mixer achieves rapid and uniform blending, regardless of material shape, size, or density.

  • Large Capacity: With a capacity of 5-15 t/h, it’s ideal for high-volume production lines, ensuring seamless integration with automatic batching systems.

  • Durable Construction: Features wear-resistant, high-strength carbon alloy steel blades with carburized surfaces and tungsten carbide coating for extended service life.

  • Low Residue Design: Innovative rotor design minimizes material residue by adjusting clearance between rotor and mixer body to near zero, reducing waste and maintenance.

  • Stable Operation: Powered by a cycloidal pin gear reducer for smooth, low-noise performance and reliable transmission.

  • Versatile Applications: Suitable for mixing organic and compound fertilizers, as well as materials in industries like chemicals, feed, and ceramics.

  • Optional Spray System: Add water or liquid additives during mixing for precise humidity control and dust reduction.

Double Shafts Horizontal Mixer Working Principle

The Double Shafts Horizontal Mixer operates by feeding raw materials into a horizontal mixing chamber through an inlet. Inside, two parallel screw shafts, each equipped with spiral blades set at adjustable angles (22°-35°), rotate in opposite directions. This counter-rotation creates a dynamic mixing zone where materials are lifted, stirred, and transported in a continuous, omni-directional loop. The opposing motion forms a “weightless” environment, allowing materials of varying densities, size, and shape to blend uniformly. An optional spray system can introduce water or liquid additives during mixing to control humidity and reduce dust. Once thoroughly mixed, the materials are discharged efficiently through twin bomb-bay door openings at the bottom, designed to minimize segregation and residue for a clean, high-quality output.

Double Shafts Horizontal Mixer Pricing

Pricing for the Double Shafts Horizontal Mixer varies based on model, capacity, and customization options (e.g., stainless steel construction, spray system, or specific power configurations). For detailed pricing and a tailored quote to meet your production needs, please contact our sales team at sales.

Benefits of Double Shafts Horizontal Mixer

Improved Product Quality

Uniform granules ensure consistent nutrient delivery.

Increased Efficiency

Fast granulation process (5-8 minutes) boosts productivity.

Environmental Sustainability

Recycles waste, reducing landfill use and pollution.

Cost Savings

Energy-efficient design and high granulation rate reduce costs.

Market Competitiveness

Meets global demand for high-quality fertilizers.

Applications of Double Shafts Horizontal Mixer

Animal Manure to Fertilizer

Organic Fertilizer Production

Processes manure, agricultural waste, and byproducts into granules.

Fertilizer Production Line in Chemical Granules Manufacturing

Compound Fertilizer Production

Blends NPK, DAP, MAP, and other compounds for balanced nutrition.

Fertilizer Production Line in Mineral Processing Industry

Mineral Fertilizer Production

Granulates limestone, gypsum, and biochar for soil amendment.

Fertilizer Production Line in Industrial Waste Recycling

Sustainable Agriculture

Recycles waste into eco-friendly fertilizers.

Enhance Soil Health

Landscaping and Gardening

Produces fertilizers for turf and home gardens.

Why Choose Us as Double Shafts Horizontal Mixer Supplier?

Decades of Experience

Over 42 years in the fertilizer industry, establishing us as a trusted partner worldwide.

Global Expertise

Proven track record with installations in numerous countries, delivering high-quality equipment and exceptional service.

Innovation

Continuous investment in R&D; to provide cutting-edge fertilizer production technology.

Dedicated Support

Comprehensive support from pre-sale consultations to on-site installation and ongoing maintenance.

Get Started Today

Ready to optimize your fertilizer production? Contact us to learn more about our Double Shafts Horizontal Mixer or request a customized solution tailored to your production needs. Visit our website or reach out to our team for pricing and technical details.

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