Horizontal Mixer

Horizontal Mixer

Our Horizontal Mixer is a state-of-the-art solution designed for efficient and uniform blending of organic and inorganic fertilizers. Engineered for high mixing uniformity and minimal residue, this machine is ideal for clients in organic and compound fertilizer production, ensuring consistent quality for large-scale operations.

Horizontal Mixer Definition

A horizontal mixer is a machine that mixes ingredients using a rotating shaft with beaters or blades inside a stationary, horizontal trough or cylinder. These mixers are used in many factories to process large amounts of material quickly and efficiently.

Horizontal Mixer Specifications

ModelTDWJ-7015TDWJ-9015TDWJ-1630
Dimensions(mm)2350*1200*10002300*1200*10003950*1720*2100
Motor Power(kw)7.51122
Speed Reducer ModelZQ350-23.34ZQ350-23.34ZQ500-48.57
Stirring Speed(r/min)463921
Main Plate Thickness(mm)4410
Capacity(t/h)2-33-510-15

Key Features

  • High Mixing Uniformity: Utilizes advanced rotor designs with spiral blades to achieve thorough blending, ensuring consistent nutrient distribution for superior fertilizer quality.

  • Versatile Applications: Suitable for mixing a wide range of materials, including animal manure, compost, urea, phosphate, potassium chloride, and micronutrients like zinc and boron.

  • Low Residue: Innovative rotor structure reduces material residue with near-zero clearance between rotor and shell, minimizing waste and cleaning time.

  • Robust Construction: Built with high-quality carbon steel or stainless steel options, featuring wear-resistant spiral blades for extended durability.

  • Efficient Operation: Fast mixing speeds with capacities ranging from 2-15 t/h, powered by 7.5-22 kW motors, ensuring high throughput for industrial demands.

  • Customizable Configurations: Available in single-shaft and double-shaft models to suit various production scales and material types, including high-viscosity or high-moisture materials.

Working Principle

The Horizontal Mixer operates with two opposing rotors equipped with helical blades, driving materials in a counterclockwise motion along the machine’s inner wall. This creates a weightless zone where materials, regardless of shape, size, or density, are blended in a continuous, omnidirectional loop. The result is a fast, uniform mix with minimal residue, ready for granulation or further processing.

Horizontal Mixer Price

  • Small-Scale: $1,500–$2,250, ideal for 5,000–10,000 tons/year.

  • Medium-Scale: $1,800–$2,580, suitable for 20,000–50,000 tons/year.

  • Large-Scale: $2,600–$4,500, designed for 50,000–150,000 tons/year.

Benefits of Horizontal Mixer

Improved Product Quality

Uniform granules ensure consistent nutrient delivery.

Increased Efficiency

Fast granulation process (5-8 minutes) boosts productivity.

Environmental Sustainability

Recycles waste, reducing landfill use and pollution.

Cost Savings

Energy-efficient design and high granulation rate reduce costs.

Market Competitiveness

Meets global demand for high-quality fertilizers.

Applications of Horizontal Mixer

Animal Manure to Fertilizer

Organic Fertilizer Production

Processes manure, agricultural waste, and byproducts into granules.

Fertilizer Production Line in Chemical Granules Manufacturing

Compound Fertilizer Production

Blends NPK, DAP, MAP, and other compounds for balanced nutrition.

Fertilizer Production Line in Mineral Processing Industry

Mineral Fertilizer Production

Granulates limestone, gypsum, and biochar for soil amendment.

Fertilizer Production Line in Industrial Waste Recycling

Sustainable Agriculture

Recycles waste into eco-friendly fertilizers.

Enhance Soil Health

Landscaping and Gardening

Produces fertilizers for turf and home gardens.

Why Choose Us as Horizontal Mixer Supplier?

Decades of Experience

Over 42 years in the fertilizer industry, establishing us as a trusted partner worldwide.

Global Expertise

Proven track record with installations in numerous countries, delivering high-quality equipment and exceptional service.

Innovation

Continuous investment in R&D; to provide cutting-edge fertilizer production technology.

Dedicated Support

Comprehensive support from pre-sale consultations to on-site installation and ongoing maintenance.

Get Started Today

Elevate your fertilizer production with our Horizontal Mixer. Contact us today for a tailored solution, free production line design, or to schedule a factory visit.

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