Single Shaft Mixer

Single Shaft Mixer

  • Production Capacity: 5-8t/h
  • Matching Power: 11kw
  • Applicable Materials: Various materials.

Elevate your fertilizer production with our state-of-the-art Single Shaft Mixer, designed for efficient and uniform mixing of organic and compound fertilizer materials. Engineered for reliability and performance, this mixer is ideal for small to medium-scale fertilizer plants, delivering consistent results with minimal residue. Whether you’re blending powdery materials, premixes, or additives, our single shaft mixer ensures high-quality output to meet your production needs.

Single Shaft Mixer Definition

A Single Shaft Mixer is a specialized piece of equipment designed for the uniform blending of fertilizer materials, such as organic manure, compound fertilizers, or premixes. It features a single rotating shaft fitted with a double helical ribbon blade, which efficiently mixes dry or wet materials to achieve high uniformity. This mixer is widely used in fertilizer production to ensure consistent nutrient distribution, making it an essential tool for creating high-quality fertilizers. Its compact design, low maintenance, and versatility make it ideal for small to medium-scale production facilities, as well as other industries like chemical processing and mining.

Single Shaft Mixer Specifications

ModelRotary Speed(r/min)Production Capacity(m³/h)Supporting Power(kw)
TDDJ-073045411

Key Features

  • High Mixing Efficiency: Equipped with a double helical ribbon blade, our mixer ensures thorough and uniform blending of various fertilizer materials, even those with differing properties. The advanced rotor design minimizes material residue, enhancing output quality.

  • Robust Construction: Built with high-strength carbon steel and wear-resistant alloy blades, the mixer guarantees durability and a long service life, even under continuous operation.

  • Smooth and Quiet Operation: The cycloidal gear reducer ensures stable rotation with low noise, creating a safer and more comfortable working environment.

  • Compact Design: Its streamlined structure requires minimal space, making it ideal for facilities with limited floor area. The top-feed, bottom-discharge design simplifies material handling.

  • Low Maintenance: The adjustable rotor-to-shell clearance (close to zero) reduces material buildup, minimizing cleaning and maintenance efforts. Stainless steel components, including the water-adding nozzle, prevent corrosion and extend lifespan.

  • Versatile Applications: Suitable for organic fertilizer, compound fertilizer, and other industries like chemical metallurgy, mining, and building materials.

Single Shaft Mixer Working Principle

The Single Shaft Mixer operates on a straightforward yet highly effective mechanism. A single horizontal shaft, equipped with a double helical ribbon blade, rotates within a U-shaped mixing chamber. The shaft is driven by a cycloidal gear reducer, ensuring consistent and controlled rotation. Materials are introduced through the top inlet, where the spiral blades continuously stir and push the materials in both axial and radial directions. This dual-motion mixing ensures thorough blending, even for materials with varying densities or particle size. Once fully mixed, the homogeneous blend is discharged through the bottom outlet, ready for further processing, such as granulation or packaging. The design minimizes residue and ensures a high degree of mixing uniformity, making it efficient for continuous production.

Single Shaft Mixer Pricing

Pricing for our Single Shaft Mixer varies based on customization options, capacity requirements, and additional features such as automated control systems or specialized coatings. For detailed pricing information and a tailored quote to meet your specific production needs, please contact our sales team. We offer competitive pricing and flexible solutions to ensure you get the best value for your investment.

Benefits of Single Shaft Mixer

Improved Product Quality

Uniform granules ensure consistent nutrient delivery.

Increased Efficiency

Fast granulation process (5-8 minutes) boosts productivity.

Environmental Sustainability

Recycles waste, reducing landfill use and pollution.

Cost Savings

Energy-efficient design and high granulation rate reduce costs.

Market Competitiveness

Meets global demand for high-quality fertilizers.

Applications of Single Shaft Mixer

Animal Manure to Fertilizer

Organic Fertilizer Production

Processes manure, agricultural waste, and byproducts into granules.

Fertilizer Production Line in Chemical Granules Manufacturing

Compound Fertilizer Production

Blends NPK, DAP, MAP, and other compounds for balanced nutrition.

Fertilizer Production Line in Mineral Processing Industry

Mineral Fertilizer Production

Granulates limestone, gypsum, and biochar for soil amendment.

Fertilizer Production Line in Industrial Waste Recycling

Sustainable Agriculture

Recycles waste into eco-friendly fertilizers.

Enhance Soil Health

Landscaping and Gardening

Produces fertilizers for turf and home gardens.

Why Choose Us as Single Shaft Mixer Supplier?

Decades of Experience

Over 42 years in the fertilizer industry, establishing us as a trusted partner worldwide.

Global Expertise

Proven track record with installations in numerous countries, delivering high-quality equipment and exceptional service.

Innovation

Continuous investment in R&D; to provide cutting-edge fertilizer production technology.

Dedicated Support

Comprehensive support from pre-sale consultations to on-site installation and ongoing maintenance.

Get Started Today

Ready to optimize your fertilizer production? Contact us today to learn more about our Single Shaft Mixer or request a customized solution tailored to your needs. Our team of experts is here to support you with comprehensive after-sales service and technical guidance.

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